Sustainable Solutions
Making industrial value chains sustainable and efficient with AI.

Make your added value future-proof

Resource scarcity and increasing regulatory requirements are forcing companies in almost all sectors to make fundamental adjustments to their products and the underlying value chains.  

iteratec provides digital solutions to successfully overcome the key challenges of industrial sustainability: 

Fields of action in industrial sustainability

1. MASTERING DECARBONISATION

Transition to renewable energies, increasing energy efficiency and switching to low-carbon technologies

2. INCREASE EFFICIENCY

Reduction of resource requirements and substitution of scarce raw materials

3. CLOSING MATERIAL CYCLES

Increase recyclability and establish efficient recycling systems for critical raw materials

Our solutions for the sustainable transformation of industrial value creation processes

iteratec delivers industrial-grade AI solutions to drive the sustainable transformation of your core business in a more reliable, scalable and cost-effective way. With our advanced machine learning approaches, we are able to predict and continuously improve optimal solutions for complex sustainability-related issues along your value chain - from sustainable product design and production to optimising supply chains and logistics processes.  

Find out how we can support your area: 

Accelerating the development of sustainable products 

Use our AI solutions to overcome raw material shortages and reduce the proportion of environmentally harmful ingredients by identifying new, more sustainable formulations and material compositions up to 40 times faster than with conventional methods.

Recyclingquoten erhöhen 

Der Übergang zu einer stärker kreislauforientierten Wirtschaft stellt viele Branchen vor Herausforderungen. Unsere KI-Lösungen helfen Unternehmen dabei, ihre Produktdesigns und Fertigungsprozesse für den Umgang mit höheren Rezyklatanteilen und schwankender Rohstoffqualität fit zu machen.

Control energy trading and grid balancing in real time 

The shift towards a decentralised energy supply from renewable sources is increasing the complexity of energy management for both utilities and industry. Our AI solutions help companies to get a better grip on price and availability fluctuations and cost peaks, for example through intelligent storage.

Dynamic resource & time window management 

Optimised time slot management not only saves time and costs for companies, suppliers, customers and freight forwarders, but is also a key to more sustainable logistics processes and lower emissions. Our AI-based tools for real-time decision support help you to use resources more efficiently in the logistics environment, from avoiding bottlenecks and optimising ramp utilisation to the intelligent management of your e-fleet.

Our expertise: Making the complexity of sustainable transformation manageable with AI

The transformation of core industrial processes towards resource efficiency, decarbonisation and a circular economy is characterised by complex conflicting objectives, dynamic framework conditions and a high degree of system complexity. Existing methods are generally not sufficient to make the resulting challenges manageable.  

By combining digital twins and machine learning, we are able to virtually simulate complex sustainability scenarios. This allows us to quickly identify optimal solution variants in highly complex systems and continuously improve them. This reduces the development effort in the real world and enables companies to react flexibly and adaptively to changing conditions.

Your benefits

Accelerate innovation by a factor of 40

Decision support in dynamic scenarios

Model development possible even with a limited database

Continuous improvement of decision quality through self-learning models 

Our customers

Examples of the sustainable transformation of core industrial processes

Medium-sized building materials manufacturer

Development of high-performance cement substitutes from industrial waste (waste as a resource)

Details

Challenge 

  • A company wants to use waste slag as a cement substitute, but needs a cost-effective chemical activator 

Solution 

  • Creation of digital twins of by-products and process chemistry 
  • AI-supported generation and analysis of 50,000 potential formulations 
  • Rapid laboratory validation of the most promising proposals 

Results

  • Identification of 11 high-performance materials within 8 weeks 
  • Reduction of development time from years to months 
  • Successful market launch of a new cement substitute with an 80% lower carbon footprint

 

 

Leading producer of polymers  

Optimisation of solvents for sustainable injection moulded parts (Sustainable by Design)

Details

Challenge 

  • A polymer manufacturer needs to replace toxic solvents for injection moulded parts with 20% recycled content without compromising product quality. 

Solution

  • Creation of digital twins for solvents and analytical recyclate data
  • AI-supported analysis of alternative, environmentally friendly solvents 
  • Rapid laboratory validation of the AI proposals 

Results 

  • Identification of 3 sustainable solvent alternatives within 6 weeks 
  • Substitution of toxic solvents while maintaining product quality 
  • Development time for new formulations reduced by 60 %

 

 

Operators of solar parks 

Use of AI to optimise the efficiency of solar energy production 

Details

Challenge

  • An energy company wants to increase the efficiency of its solar installations through more precise weather forecasts. 

Solution 

  • Creation of digital twins of the solar plants and their surroundings 
  • AI-supported analysis of historical weather data and current forecasts 
  • Dynamic adjustment of energy production based on AI predictions 

Results 

  • Increase in energy production by 15% through optimised alignment and maintenance 
  • 30 % reduction in unplanned downtime through preventative measures 
  • 25 % improvement in forecast accuracy for energy production  

With iteratec's AI-supported approach, we simulate thousands of solutions, taking into account factors such as expected performance, costs and sustainability at an early stage. This enables us to identify highly complex solutions that would be unachievable with conventional research. This is a real revolution that translates our research directly into marketable applications and paves the way for a sustainable transformation of the economy. 

Head of Research & Development in Chemistry

Our partners & alliances

We work closely with international organisations, research institutions and open source initiatives to drive sustainable innovation in the industry. As an active member of the UNIDO AIM Global Alliance, we are helping to shape the responsible use of AI for sustainability in industry. In the Open Logistics Foundation, we promote open standards for digital logistics in order to make supply chain emissions transparent and reduce them. Through scientific partnerships in the circular economy, chemistry, engineering and materials science as well as our involvement in application-orientated research projects, we continue to develop future technologies in a practical way.

About iteratec

iteratec supports companies in the sustainable transformation of their products and the underlying value chains. In doing so, we combine technological expertise in the development of AI-based software solutions with in-depth expertise in the field of industrial sustainability. In this way, we deliver innovative approaches that enable companies to adapt their core value creation activities to the regulatory requirements of the European Green Deal, the European Climate Law or the Circular Economy Action Plan faster, more cost-effectively and more reliably. Our clients include both medium-sized companies and global corporations from various industries. 

With more than 1,000 successful projects, iteratec is one of the leading experts for digital product innovation, software and architecture development as well as digital infrastructures. Founded in Munich in 1996, iteratec now employs around 600 staff and students at seven locations in Germany and Europe.  

About iteratec

Your contact

Do you have a specific request or questions about the sustainable alignment of value creation processes in your company? Send a request and we will get back to you.

Dr. Christoph Völker, Senior Consultant Sustainable Solutions

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