Efficient production is easy when everything runs smoothly. But what about when every batch is different? When feedstock quality shifts, energy prices swing hourly, and conditions change by the hour?
Process.AI makes your production processes resilient and self-improving — from day one. It adapts in real time, optimizes continuously, and turns complexity into competitive advantage. The result: fewer losses, better margins, and faster decisions — without hardware changes.
20% ENERGY SAVINGS
Green Ammonia Producer
Balanced fluctuating renewables with AI-optimized process control. Achieved over €10M in annual savings.
5% HIGHER YIELDS
Phosphate Recovery Leader
Managed 50+ waste stream variations through virtual optimization. Delivered consistent yield gains.
40% LESS WASTE
Polymer Manufacturer
Reduced batch variance with continuous learning. Enabled high-grade output using recycled inputs.
Every batch of input material has its own fingerprint – especially with recycled or low-grade feedstocks. Process.AI continuously analyzes composition data and dynamically adjusts process parameters. The result: stable output quality, minimal waste, and higher material flexibility.
In volatile energy markets, production timing can make or break profitability. Process.AI monitors price fluctuations and renewable energy availability in real time, automatically optimizing production schedules to minimize cost and carbon impact — without manual intervention.
When suppliers drop out or inputs change unexpectedly, production doesn't have to stop. Process.AI evaluates alternate process routes and material combinations in advance, so you can switch instantly with confidence — keeping throughput and quality stable.
For weather-sensitive or climate-dependent processes, traditional static models fail. Process.AI incorporates probabilistic weather and demand forecasts to make proactive process decisions — days in advance — so your operations stay one step ahead.
Process.AI delivers measurable value from day one — by generating optimized process configurations before the first production run. Using AI-powered digital twins, it simulates thousands of possible process scenarios and selects the best-performing setup based on your real data. From there, every production run becomes a learning opportunity: the system continuously refines its models, adapts to new conditions, and uncovers optimization potential you didn’t even know existed.
Process.AI is built to empower the people who run your processes every day. No need for coding, data science, or specialized training. The intuitive interface and transparent recommendations make complex decisions easy – and actionable.
Behind the user-friendly experience lies a powerful AI engine designed for the most demanding industrial environments. From volatile conditions to high-dimensional data, Process.AI handles it all – safely, reliably, and at scale.
Start Light, Scale Smart
Read-only data access. No infrastructure changes. Your team keeps working normally while AI learns your process.
Shadow mode results on your desk. See exactly what you could save. Daily reports showing optimization potential.
From advisory dashboards to full automation. You decide the pace. Start with one unit, expand to entire plant.
Multi-plant optimization. Supply chain integration. New products designed with AI from day one.
Mastering Renewable Energy Volatility
Challenge
Approach
Process.AI analyzed historical data and ran in shadow mode, identifying dynamic control strategies that predicted energy availability and optimized production schedules in real time. Within six months, the system was fully implemented, reducing energy costs by 20%.
Results
Consistent Yields Despite Variable Inputs
Challenge
Approach
Process.AI modeled the facility using existing data, creating a digital twin capable of handling over 50 input variations. Within eight weeks, the system delivered optimized configurations for each waste type, improving process control and boosting yield reliability.
Results
